- 34 materials
- Lead time from 2-3 weeks
Prototype And Low Volume Production
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Online Injection Molding Service
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Materials
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Injection Molding Capabilities
- Prototype molds
- Production molds
- Single cavity molds
- Multi-cavity molds
- Family molds
Prototype/Rapid Molds
- From 100 to over 10K parts
- T1 samples as fast as 10~15 business days
- Aluminium, S50C, P20, and NAK80 steel used
- Master Unit Die (MUD) for fast turn around
- Lower cost than standard injection mold
- Wide choice of materials
- Limited concept risks
- Max part Size: 300x300x300mm
- Lead time: Proto tool 2~3 weeks
Production Molds
- From 100k to several million
- End use consumer parts
- High quality steel components
- Precise alignment & guiding features
- P20, H13, S7, NAK80, and SS420 steel used
- Large scale production volume tool
- Wide choice of materials
- Max part Size: 300x300x300mm
- Lead time: Production Tool 4~5 weeks
Single Cavity Molds
- Contain one core & cavity per mold
- One part is produced per molding cycle
- Suitable for small production volume
- Low manufacturing cost
- Easy to design and fabricate
- High per part production cost
- Low rate of production in comparison to multicavity molds
Multi-Cavity Molds
- Contain more than one cavity
- Produce more parts per molding cycle
- High initial investment
- Low cost per unit molded part
- Longer cycle time per molding cycle
- Higher tonnage injection molding machine needed
Family Molds
- One or more cavity of different parts
- Different components are molded in a single cycle
- Reduced overall tool development cost
- Produce different parts in the same material & color in one molding cycle
Surface Finish
| Polish Std. | Surface Finish | Polish Method | Roughness Value Ra (μm) |
Remarks |
|---|---|---|---|---|
| As machined | Default machine finish | 3.2μm | ||
| A-1 | High Shiny finish | Grade #3, Diamond Buff | 0.012 to 0.025 |
High polish finish For mirror & optical finishes |
| A-2 | Medium Shiny finish | Grade #6, Diamond Buff | 0.025 to 0.05 | |
| A-3 | Normal Shiny finish | Grade #15, Diamond Buff | 0.05 to 0.10 | |
| B-1 | High Semi-glossy finish | 600 Grit Paper | 0.05 to 0.10 |
Paper type finish. Removes all tool and machining marks. Light reflecting finish on molded part with some sheen. |
| B-2 | Medium Semi-glossy finish | 400 Grit Paper | 0.10 to 0.15 | |
| B-3 | Normal Semi-glossy finish | 320 Grit Paper | 0.28 to 0.32 | |
| C-1 | High Matte finish | 600 Grit Stone | 0.35 to 0.40 |
Stone finish. Removes all tool and machining marks. Mute finish on molded part. No sheen. |
| C-2 | Medium Matte finish | 400 Grit Stone | 0.45 to 0.55 | |
| C-3 | Normal Matte finish | 320 Grit Stone | 0.63 to 0.70 | |
| D-1 | Satin Textured finish | Dry Blast Glass Bead #11 | 0.80 to 1.00 |
Dry blasted finish. For decorative finishes. Helps hide shrink marks and other imperfections. Dull, non reflecting finish on molded part. |
| D-2 | Dull Textured finish | Dry Blast #240 Oxide | 1.00 to 2.80 | |
| D-3 | Rough Textured finish | Dry Blast #24 Oxide | 3.20 to 18.0 |
Additional Post Processing
- Ultrasonic welding
- Cubic printing
- Painting
- Parts/accessories assembly
If the services you're looking for are not available, please do let us know, we'll get for you.
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CNC MACHINING
Milling (3,4,5axis), turning & post-processing
- 20 materials
- 10 surface finishes
- Lead time from 4~5 working days
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